How to Select Bolts for ANSI Flanges: A Complete Guide
🔷 Overview of ANSI flange bolts
In industrial piping systems, flanges are connected using:
- Bolts (or stud bolts)
- Nuts
- Gaskets
👉 Among these, bolts play a critical role in:
- Providing clamping force
- Ensuring sealing between flanges
- Maintaining connection stability under pressure and temperature
⚙️ Key factors when selecting flange bolts
1. Material standards (ASTM)
👉 The most important factor
- ASTM A193 B7: alloy steel, high strength (most commonly used)
- ASTM A193 B8 / B8M: stainless steel 304 / 316, corrosion-resistant
✔️ Choose based on the working environment
2. Flange pressure class (ANSI)
- Class 150, 300, 600, 900, 1500, 2500
👉 Higher class requires:
- Larger bolt diameter
- Higher strength
- More bolts
3. Bolt size
Includes:
- Diameter
- Length
👉 Must comply with standards such as:
- ASME B16.5 (flanges)
- ASME B18.2.1 (bolts)
4. Bolt types
✔️ Stud bolts
👉 Most commonly used type
- Used with two nuts
- Provides more uniform tightening force
✔️ Hex bolts
- Used for small systems or low-pressure applications
🔧 How to select bolts by application
👉 High-pressure oil & gas systems
→ Stud bolt ASTM A193 B7 + nut A194 2H
👉 Corrosive environments (chemical plants)
→ Stainless steel stud bolts B8/B8M
👉 High-temperature applications
→ B7 or B16 (heat-resistant)
📊 Example of bolt selection by flange
| Flange | Class | Bolt size |
|---|---|---|
| 2” | 150 | 5/8” |
| 2” | 300 | 3/4” |
| 4” | 600 | 1” |
👉 (Actual dimensions should follow ASME B16.5 tables)
⚠️ Common mistakes
- Selecting wrong material → bolt failure or corrosion
- Incorrect bolt length → insufficient clamping force
- Using regular bolts instead of stud bolts → poor sealing
- Improper tightening torque
🔥 Quick selection tips
👉 ANSI systems → follow ASME B16.5 tables
👉 High pressure → choose B7 + 2H
👉 Chemical environments → choose B8/B8M stainless steel
👉 Always prioritize stud bolts
🏁 Conclusion
Bolts for ANSI flanges must be selected based on:
- Material standards
- Dimensions
- Pressure class
👉 Proper selection helps:
- Ensure gasket sealing performance
- Improve system safety
- Prevent leakage and failures
📞 Contact Information
Phuc Minh Engineering Co., Ltd (PM-E) specializes in supplying bolts, nuts, flanges, gaskets, and piping components that meet international standards.
- 🌐 Website: pm-e.vn
- 📧 Email: info@pm-e.vn
- 📱 Hotline: +84 907 450 506 – +84 902 720 814 – +84 979 737 351
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