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How to Select Bolts for ANSI Flanges: A Complete Guide

  • 15/04/2026
  • 🔷 Overview of ANSI flange bolts

    In industrial piping systems, flanges are connected using:

    • Bolts (or stud bolts)
    • Nuts
    • Gaskets

    👉 Among these, bolts play a critical role in:

    • Providing clamping force
    • Ensuring sealing between flanges
    • Maintaining connection stability under pressure and temperature

    ⚙️ Key factors when selecting flange bolts

    1. Material standards (ASTM)

    👉 The most important factor

    • ASTM A193 B7: alloy steel, high strength (most commonly used)
    • ASTM A193 B8 / B8M: stainless steel 304 / 316, corrosion-resistant

    ✔️ Choose based on the working environment


    2. Flange pressure class (ANSI)

    • Class 150, 300, 600, 900, 1500, 2500

    👉 Higher class requires:

    • Larger bolt diameter
    • Higher strength
    • More bolts

    3. Bolt size

    Includes:

    • Diameter
    • Length

    👉 Must comply with standards such as:

    • ASME B16.5 (flanges)
    • ASME B18.2.1 (bolts)

    4. Bolt types

    ✔️ Stud bolts

    👉 Most commonly used type

    • Used with two nuts
    • Provides more uniform tightening force

    ✔️ Hex bolts

    • Used for small systems or low-pressure applications

    🔧 How to select bolts by application

    👉 High-pressure oil & gas systems

    Stud bolt ASTM A193 B7 + nut A194 2H

    👉 Corrosive environments (chemical plants)

    Stainless steel stud bolts B8/B8M

    👉 High-temperature applications

    B7 or B16 (heat-resistant)


    📊 Example of bolt selection by flange

    Flange Class Bolt size
    2” 150 5/8”
    2” 300 3/4”
    4” 600 1”

    👉 (Actual dimensions should follow ASME B16.5 tables)


    ⚠️ Common mistakes

    • Selecting wrong material → bolt failure or corrosion
    • Incorrect bolt length → insufficient clamping force
    • Using regular bolts instead of stud bolts → poor sealing
    • Improper tightening torque

    🔥 Quick selection tips

    👉 ANSI systems → follow ASME B16.5 tables
    👉 High pressure → choose B7 + 2H
    👉 Chemical environments → choose B8/B8M stainless steel
    👉 Always prioritize stud bolts


    🏁 Conclusion

    Bolts for ANSI flanges must be selected based on:

    • Material standards
    • Dimensions
    • Pressure class

    👉 Proper selection helps:

    • Ensure gasket sealing performance
    • Improve system safety
    • Prevent leakage and failures

    📞 Contact Information

    Phuc Minh Engineering Co., Ltd (PM-E) specializes in supplying bolts, nuts, flanges, gaskets, and piping components that meet international standards.

    • 🌐 Website: pm-e.vn
    • 📧 Email: info@pm-e.vn
    • 📱 Hotline: +84 907 450 506 – +84 902 720 814 – +84 979 737 351

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